Tool steel refers to a variety of carbon and alloy steels that are particularly well-suited to be made into tools (punches, dies, molds, tools for cutting, blanking, forming, drawing, steering and slitting tools). Their suitability comes from their distinctive hardness, resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated temperatures. With a carbon content between 0.5% and 1.5%, tool steels are manufactured under carefully controlled conditions to produce the required quality. The presence of carbides in their matrix plays the dominant role in the qualities of tool steel.
They are generally grouped into two classes:
- Plain carbon steels containing a high percentage of carbon, about 0.80-1.50%
- Alloy tool steels, in which other elements (chromium, molybdenum, vanadium, tungsten and cobalt) are added to provide greater strength, toughness, corrosion and heat resistance of steel.
One of subgroups of tool steels is high-speed steels (HSS), which were named primarily for their ability to machine and cut materials at high speeds (high hot hardness). It is often used in power-saw blades and drill bits. This group of tool steels is described in a separate article.
Composition of Tool Steel – A2 Steel
A2 tool steel is an air hardening, cold work steel of group A steels containing molybdenum and chromium. A2 steel contains 5% of chromium steel which provides high hardness after heat treatment with good dimensional stability. The carbon content in A2 tool steels is high. A2 offers good toughness with medium wear resistance and is relatively easy to machine. A2 tool steel can be used in many applications which require good wear resistance as well as good toughness. Typical applications for A2 steel:
- Forming dies
- Slitters
- Gauges
- Shear blades
- Blanking tools
- Punch dies
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