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Magnesium Alloys – Application – Definition

Magnesium alloys are used in a wide variety of structural and nonstructural applications. Magnesium alloys are used for parts that operate at high speeds and thus must be light weight to minimize inertial forces. Uses of Magnesium Alloys – Application

Magnesium alloysMagnesium alloys are mixtures of magnesium and other alloying metal, usually aluminium, zinc, silicon, manganese, copper and zirconium. Since the most outstanding characteristic of magnesium is its density, 1.7 g/cm3, its alloys are used where light weight is an important consideration (e.g., in aircraft components).  Magnesium has the lowest melting point (923 K (1,202 °F)) of all the alkaline earth metals. Pure magnesium has an HCP crystal structure, is relatively soft, and has a low elastic modulus: 45 GPa. Magnesium alloys have also a hexagonal lattice structure, which affects the fundamental properties of these alloys.  At room temperature, magnesium and its alloys are difficult to perform cold working due to the fact plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminium, copper and steel. Therefore, magnesium alloys are typically used as cast alloys. Despite the reactive nature of the pure magnesium powder, magnesium metal and its alloys have good resistance to corrosion.

Aluminium is the most common alloying element. Aluminium, zinc, zirconium, and thorium promote precipitation hardening: manganese improves corrosion resistance; and tin improves castability.

We must add,  pure magnesium is highly flammable, especially when powdered or shaved into thin strips, though it is difficult to ignite in mass or bulk. It produces intense, bright, white light when it burns. Flame temperatures of magnesium and some magnesium alloys can reach 3,100°C. Burning or molten magnesium reacts violently with water. Once ignited, such fires are difficult to extinguish, because combustion continues in nitrogen (forming magnesium nitride), carbon dioxide (forming magnesium oxide and carbon), and water. Burning magnesium can be quenched by using a Class D dry chemical fire extinguisher. Its flammability is greatly reduced by a small amount of calcium in the alloy.

Uses of Magnesium Alloys – Application

Magnesium alloys
Forged magnesium wheels

Magnesium alloys are used in a wide variety of structural and nonstructural applications. Structural applications include automotive, industrial, materials-handling, commercial, and aerospace equipment. Magnesium alloys are used for parts that operate at high speeds and thus must be light weight to minimize inertial forces. Commercial applications include hand-held tools, laptops, luggage, and ladders, automobiles (e.g., steering wheels and columns, seat frames, transmission cases). Magnox (alloy), whose name is an abbreviation for “magnesium non-oxidizing”, is 99% magnesium and 1% aluminum, and is used in the cladding of fuel rods in magnox nuclear power reactors.

References:
Materials Science:

U.S. Department of Energy, Material Science. DOE Fundamentals Handbook, Volume 1 and 2. January 1993.
U.S. Department of Energy, Material Science. DOE Fundamentals Handbook, Volume 2 and 2. January 1993.
William D. Callister, David G. Rethwisch. Materials Science and Engineering: An Introduction 9th Edition, Wiley; 9 edition (December 4, 2013), ISBN-13: 978-1118324578.
Eberhart, Mark (2003). Why Things Break: Understanding the World by the Way It Comes Apart. Harmony. ISBN 978-1-4000-4760-4.
Gaskell, David R. (1995). Introduction to the thermodynamics of Materials (4th ed.). Taylor and Francis Publishing. ISBN 978-1-56032-992-3.
González-Viñas, W. & Mancini, H.L. (2004). An Introduction to Materials Science. Princeton University Press. ISBN 978-0-691-07097-1.
Ashby, Michael; Hugh Shercliff; David Cebon (2007). Materials: engineering, science, processing and design (1st ed.). Butterworth-Heinemann. ISBN 978-0-7506-8391-3.
J. R. Lamarsh, A. J. Baratta, Introduction to Nuclear Engineering, 3d ed., Prentice-Hall, 2001, ISBN: 0-201-82498-1.

See above:
Magnesium Alloys

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